沙拉醬加工設(shè)備，是指物料在真空的狀態(tài)下，利用高剪切乳化器快速均勻地將一個(gè)相或多個(gè)相分布致另一個(gè)連續(xù)相中，其利用機(jī)械帶來(lái)的強(qiáng)勁動(dòng)能，使物料在定轉(zhuǎn)子狹窄的間隙中，每分鐘承受幾十萬(wàn)次的液力剪切。離心擠壓撞擊撕裂等綜合作用，瞬間均勻地分散乳化，經(jīng)過(guò)高頻的循環(huán)往復(fù)，zui終得到無(wú)氣泡細(xì)膩及穩(wěn)定的高品質(zhì)產(chǎn)品。
Salad dressing processing equipment refers to the high shear emulsifier used to quickly and evenly distribute one or more phases into another continuous phase under vacuum. It uses the strong kinetic energy brought by machinery to make the materials bear hundreds of thousands of hydraulic shear per minute in the narrow gap between stator and rotor. Centrifugal extrusion, impact, tear and other comprehensive effects can disperse and emulsify in an instant and evenly. After high-frequency cycle, Zui finally get fine and stable high-quality products without bubbles.
沙拉醬加工設(shè)備主要設(shè)備有：罐體、攪拌裝置和間歇式高剪切乳化機(jī)或管線(xiàn)式高剪切乳化機(jī)組成。慢速攪拌器是由中間的折葉槳式攪拌器與能混合高粘度的框式攪拌器組成，在框式攪拌器的周邊裝有刮壁的刮板，刮板的作用是使容器內(nèi)壁與物料不斷產(chǎn)生新的界面而不再留有任何死角。高速均質(zhì)乳化器是由高速旋轉(zhuǎn)的葉輪與具有放射狀導(dǎo)流槽的定子而構(gòu)成，經(jīng)特殊設(shè)計(jì)的葉輪上下翼葉高速旋轉(zhuǎn)，從而將物料從葉輪上下分別高壓吸入，后經(jīng)葉輪以離心力高速拋射。因葉輪與定子間有較小的間隙，所以物料在被吸入與拋出過(guò)程中經(jīng)過(guò)了強(qiáng)烈的剪切、擠壓、混合、噴射、高頻震蕩等一系列復(fù)雜的物理反應(yīng)，從而將混合物料充分乳化，因慢速攪拌為同速逆向左旋不斷進(jìn)行，zui終使整個(gè)容器內(nèi)的物料由上而下不斷循環(huán)進(jìn)行混合、分散、均質(zhì)、乳化。
Salad dressing processing equipment is mainly composed of tank, mixing device and intermittent high shear emulsifier or pipeline high shear emulsifier. The slow agitator is composed of a folding blade paddle agitator in the middle and a frame agitator capable of mixing high viscosity. A scraper for scraping the wall is installed around the frame agitator. The function of the scraper is to continuously generate a new interface between the inner wall of the container and the materials without leaving any dead corners. The high-speed homogeneous emulsifier is composed of a high-speed rotating impeller and a stator with radial flow guide groove. The upper and lower wings of the specially designed impeller rotate at high speed, so as to suck the materials from the upper and lower parts of the impeller at high pressure, and then eject them at high speed with centrifugal force through the impeller. Due to the small gap between the impeller and the stator, the materials undergo a series of complex physical reactions such as strong shear, extrusion, mixing, injection and high-frequency vibration in the process of being sucked in and thrown out, so as to fully emulsify the mixed materials. Because the slow mixing is carried out continuously at the same speed and reverse left rotation, zui the materials in the whole container are continuously mixed from top to bottom Dispersion, homogenization and emulsification.
的新混合概念-多功能混合分散乳化設(shè)備CK能夠確保產(chǎn)品的zui高質(zhì)量，并且極大縮短生產(chǎn)時(shí)間。
The advanced new mixing concept - multifunctional mixing, dispersing and emulsifying equipment CK can ensure the Zui high quality of products and greatly shorten the production time.
該系統(tǒng)設(shè)備的核心是分散機(jī)CBI2000系列，該系列機(jī)器直接和預(yù)混罐安裝在一起，有2級(jí)設(shè)計(jì)，擁有更多的功能和靈活性。
The core of the system equipment is the disperser cbi2000 series, which is directly installed with the premix tank. It has a two-level design and has more functions and flexibility.
預(yù)混罐內(nèi)含獨(dú)特的抽吸轉(zhuǎn)子，用來(lái)抽吸湍流的液體
The premix tank contains a unique suction rotor to suck turbulent liquid
對(duì)粘度達(dá)100,000cp液體的循環(huán)容量高
High circulation capacity for liquids with viscosity up to 100000 CP
可在高壓下進(jìn)行CIP清洗，溫和，不劇烈。
CIP cleaning can be carried out under high pressure, mild and not violent.
第二級(jí)：
Level 2:
選擇合適的分散頭，乳化后粒徑小且精細(xì)，產(chǎn)品均一，即使在較長(zhǎng)時(shí)間內(nèi)也能保持穩(wěn)定。無(wú)需附加真空泵即可將粉體直接吸入分散腔與固體混合
Select the appropriate dispersion head, the particle size is small and fine after emulsification, and the product is uniform, which can remain stable even in a long time. The powder can be directly sucked into the dispersion chamber and mixed with the solid without additional vacuum pump
預(yù)混罐內(nèi)有一特殊的螺旋攪拌器，能保證罐內(nèi)物料混合穩(wěn)定充分。
There is a special screw agitator in the premix tank, which can ensure the stable and sufficient mixing of materials in the tank.
垂直與水平方向上混合充分
Mix well vertically and horizontally
特氟綸材質(zhì)的刮板非常靈活，可逆向旋轉(zhuǎn)，無(wú)死角，能夠加熱和冷卻，而時(shí)間也被大大縮短。
The Teflon scraper is very flexible, can rotate reversely, has no dead angle, can be heated and cooled, and the time is greatly shortened.
整個(gè)混合生產(chǎn)過(guò)程采用現(xiàn)代電子觸屏式操作，具體可依據(jù)要求調(diào)整。
The whole hybrid production process adopts modern electronic touch screen operation, which can be adjusted according to requirements.
多功能真空乳化機(jī)應(yīng)用領(lǐng)域：
Application fields of multifunctional vacuum emulsifier:
食品：醬油調(diào)味品蛋黃醬干酪速食食品嬰兒食品果醬寵物食品淀粉溶液
Food: soy sauce seasoning mayonnaise cheese instant food baby food jam pet food starch solution
化妝品:乳液防曬產(chǎn)品香水裝飾用的化妝品洗發(fā)液染發(fā)劑洗手膏液體香皂牙膏膠原質(zhì)懸乳液碳乳劑
Cosmetics: lotion, sunscreen products, perfume, cosmetics, shampoo, hair coloring, hand wash, liquid soap, toothpaste, collagen suspension emulsion, and carbon emulsion.
化工業(yè):清潔劑上光劑潤(rùn)滑劑顏料漆防腐劑溶劑蠟乳劑高分子乳化矽乳劑膠溶液催化劑懸乳液二氧化鈦懸乳液滲透劑殺蟲(chóng)劑殺真菌劑
Chemical industry: cleaner, glazing agent, lubricant, paint, preservative, solvent wax emulsion, polymer emulsion, silicone emulsion, solution, catalyst suspension emulsion, titanium dioxide suspension emulsion, penetrant, insecticide, fungicide.
制藥業(yè):藥膏凝膠滴眼液咳嗽糖漿注射溶液糖/鹽溶液栓劑糖衣洗發(fā)液(水包油或油包水)石蠟乳劑脂肪乳劑蔬菜成分的分解劑防腐劑血清疫苗
Pharmaceutical industry: ointment gel eye drops, cough syrup syrup solution, sugar / salt solution suppository, sugar coated Shampoo (oil in water or oil in water) paraffin emulsion, fat emulsion, decomposing agent of vegetable ingredients, antiseptic serum vaccine.
飲料:果汁蔬菜汁牛奶混合飲料蛋白飲料香料利口酒藻酸鹽
Beverage: fruit juice, vegetable juice, milk mixed beverage, protein beverage, spice, liqueur, alginate
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